Custom Metal Fabrication Services

From Concept to Production - Sheet Metal, Prototyping & Precision Manufacturing

Request Quote Our Capabilities

Your Partner in Custom Metal Fabrication

Flow Systems LLC is Orange County's trusted custom metal fabrication partner. We help companies bring their product concepts to life through comprehensive fabrication services - from initial CAD design and engineering through prototype development and production manufacturing.

Our state-of-the-art facility in Dana Point is equipped with the latest fabrication equipment, and our experienced team delivers precision metalwork for industries ranging from aerospace and automotive to manufacturing and construction.

  • In-House CAD Design & Engineering
  • Sheet Metal Fabrication & Forming
  • Rapid Prototype Development
  • Small to Medium Production Runs
  • AWS Certified Welding
Start Your Project
Metal fabrication cutting at Flow Systems

Our Fabrication Process

A systematic approach from concept to completion

1

Consultation & Design

We start by understanding your requirements. Our engineers work with your team to develop CAD designs optimized for manufacturability.

2

Material Selection

We help you choose the right materials - aluminum, stainless steel, carbon steel - based on your application requirements and budget.

3

Prototyping

We build functional prototypes to validate your design. Test, refine, and perfect before committing to production.

4

Production

Once approved, we scale to production with consistent quality. Our processes ensure every part meets specifications.

5

Quality Control

Every component undergoes thorough inspection. We document and verify dimensional accuracy and weld quality.

6

Delivery

Parts are carefully packaged and delivered on schedule. We coordinate with your timeline and logistics requirements.

Metal Fabrication Capabilities

Comprehensive fabrication services under one roof

CAD Design & Engineering

Professional design services to transform your ideas into production-ready drawings.

  • 3D CAD Modeling (SolidWorks)
  • Design for Manufacturing (DFM)
  • Technical Drawings & BOMs
  • Reverse Engineering
  • Design Optimization

Sheet Metal Fabrication

Precision sheet metal work for enclosures, panels, brackets, and custom components.

  • Laser & Plasma Cutting
  • Press Brake Forming
  • Punching & Notching
  • Rolling & Curving
  • Assembly & Hardware

Prototype Development

Rapid prototyping to validate designs before production commitment.

  • Quick Turnaround
  • Functional Prototypes
  • Design Iteration Support
  • Fit & Function Testing
  • Production Planning

Welding Services

AWS certified welding for structural integrity and aesthetics.

  • TIG Welding (GTAW)
  • MIG Welding (GMAW)
  • Stick Welding (SMAW)
  • Aluminum Specialists
  • Stainless Steel Experts

CNC Machining

Precision machined components and features for your fabricated parts.

  • Milling Operations
  • Drilling & Tapping
  • Countersinking
  • Tight Tolerances
  • Complex Geometries

Production Fabrication

Scale from prototype to production with consistent quality.

  • Small to Medium Runs
  • Contract Manufacturing
  • OEM Partnerships
  • Inventory Management
  • Kanban & JIT Delivery

Materials We Fabricate

Expert handling of diverse metals and alloys

Aluminum

  • 6061-T6 Structural
  • 5052 Marine Grade
  • 7075 Aerospace
  • Cast Aluminum
  • Aluminum Extrusions

Stainless Steel

  • 304/304L Austenitic
  • 316/316L Marine
  • 430 Ferritic
  • 17-4 PH Hardened
  • Duplex Stainless

Carbon Steel

  • A36 Structural
  • 1018 Cold Rolled
  • 1045 Medium Carbon
  • 4130 Chromoly
  • AR400/AR500 Plate

Industries We Serve

Custom fabrication solutions across diverse sectors

Manufacturing & OEM

Contract manufacturing, production parts, and OEM partnerships

Product Development

Prototype fabrication and new product development support

Automotive

Custom components, roll cages, brackets, and restorations

Construction

Structural steel, railings, gates, and architectural metalwork

Marine

Boat fittings, dock hardware, and marine-grade fabrication

Food Service

Stainless steel equipment, counters, and sanitary fabrication

Machine Shops

Fixtures, tooling, and fabricated components

Retail & Display

Custom displays, fixtures, and retail installations

Fabrication FAQs

Common questions about our metal fabrication services

For accurate quoting, please provide CAD files (STEP, IGES, SolidWorks) or detailed drawings with dimensions. Include material specifications, quantity needed, finish requirements, and timeline. Even a sketch or concept description helps us understand your project for an initial estimate.

We have no minimum order quantity. We welcome single prototype orders as well as production runs of hundreds of pieces. Our flexible setup allows us to efficiently handle both one-off custom projects and repeat production orders.

Absolutely! Our in-house engineering team can take your concept, sketch, or even just an idea and develop it into production-ready CAD designs. We offer complete design-to-manufacture services and work collaboratively with clients throughout the development process.

We coordinate finishing services including powder coating, anodizing, plating, painting, and polishing through our trusted partners. We can deliver fully finished parts ready for use, managing the entire process for you.

Lead times vary by project complexity. Simple parts may ship in 3-5 days. Prototypes typically take 1-2 weeks. Production orders depend on quantity and scheduling. Rush services are available. Contact us with your timeline and we'll do our best to accommodate.

Ready to Start Your Fabrication Project?

From concept to production, we're here to help. Contact us today for a free consultation and quote on your custom metal fabrication needs.

Schedule Consultation (949) 354-4247